Development of dual-cured resin cements with long working time, high conversion in absence of light and reduced polymerization stress

Objective: This study evaluated the properties of experimental dual-cured cements containing thiourethane (TU) and low concentrations of p-Tolyldiethanolamnie (DHEPT) and benzoyl peroxide (BPO) as chemical initiators. Methods: BisGMA/TEGDMA-based dual-cured cement was formulated with 1.0 wt% DHEPT and 0.75 wt% BPO as initiators and used as control. The concentration of BPO was adjusted to 0.1 wt% in catalyst paste of experimental cements, and two base pastes containing TU and 0.5 wt% or 0.25 wt% of DHEPT were formulated. The rheological behavior and kinetics of polymerization of cements were assessed in the absence of light activation. The kinetics of polymerization was also evaluated for cements light-activated immediately or 5 min after the start of mixing. Polymerization stress, flexural strength and elastic modulus (n = 5) were also evaluated under these conditions. Results: Cements with TU presented lower viscosity than the control, improved working time (0.25% DHEPT > 0.5% DHEPT) and higher conversion in the absence of light-activation. Delaying the light-activation reduced the maximum rate of polymerization (Rp_max) but did not affect the conversion or stress. The addition of TU increased the Rp_max and conversion, and reduced the stress when compared to the control, without affecting the flexural strength. Except for the control with delayed light-activation (highest values), the other experimental conditions yielded similar modulus. Significance: Adding TU and using a low concentration of DHEPT/BPO resulted in dual-cured cements with longer working time, reduced polymerization stress and increased conversion even in the absence of light, with no significant effect on the mechanical properties.